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Need help with your quality lifecycle management activities? Inquire.Andrew Martin, CEO Over recent years, cloud native technology has gained several layers of security hardening to narrow its attack surface. Organizations within automotive, aerospace, and other engineering segments leverage our expertise to validate, manage, and assess their current processes.

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Looking for help with control plans, PPAP, or other quality areas? At RGBSI, we provide full service quality lifecycle management(QLM) solutions that optimize manufacturing supply chain initiatives. Implementing control plans help suppliers overcome critical challengesand focus on points that are most important to their customers such as product quality, process efficiency, and expense reduction. In addition, suppliers use control plans to establish methods of process control during production and to stop issues from snowballing into something more detrimental. The development of a control plan not only helps suppliers diagnose their quality challenges, but also helps them eliminate production waste and maintain consistency. re-inspect all products produced after the last inspection).

Reaction plan – describes the reaction the process monitor if an unexpected condition occurs (i.e.

Control method – specifies how control is maintained for each characteristic (i.e.

Sample frequency – the interval at which each sample is being taken (i.e.

Sample size – the number of part or process samples taken to check from production (i.e.

Sample (only if evaluation method involves a sample).

Evaluation method –describes measurement technique used to evaluate each characteristic being checked.

Specification and tolerance – notes any unique specification and tolerance for each product or process characteristic being checked.

Critical to quality (CTQ) feature– box is marked with a Y for yes and N for no if the characteristic is important to quality.

Process characteristic - If the characteristic being checked is of a process then the process box will be filled in with a description (i.e.

Product characteristic - If the characteristic being checked is on a product then then the product box will be filled in with a description (i.e.

Characteristic of product or process (one or the other).Characteristic number - References a unique number of each characteristic being checked.Device reference numbers – lists any special tools or machines used to carry out the process step.Process name and description – thoroughly describes what each process step accomplishes.Part/process number – this matches up to steps in the PFMEA and process flow diagram.The plan is comprehensive of characteristics, process controls, tests, and measurements conducted through full production.Ĭontrol Plan Outline 1. ProductionĪ production control plan is applicable when a component is in full production. This is inclusive of dimension measurements, materials, and performance tests conducted after the prototype phase is complete. Pre-launchĪ pre-launch control plan is applicable when the prototype phase is complete for a component but full production has yet to be approved. This is inclusive of descriptions of dimension measurements, materials, and performance tests happening during a prototype development. Preventative actions put in place to eliminate risk of failures from happening.Ī prototype control plan is applicable if a component is in the early phase of development.These PPAP elements are the source of direct inputs to a control plan. It is important to note the direct relationship of a control plan to and from a process control diagram and PFMEA. The Relationship: Control Plan - PFMEA - Process Control Diagram Control plans are consistently maintained to reflect real time updates. The document is used in a PPAP if there is a process change or if a new process is implemented. It also provides a written description of the measurements, inspections, and checks put in place to control production parts and processes. A control plan is a living document that outlines the methods taken for quality control of critical inputs to deliver outputs that meet customer requirements.

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